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OVERLAY PLATE (High Abrasive and High Temperature Plate for Cement Industry)

Overlay plate is your solution to combat premature failure in critical wear areas under extremely abrasive conditions with moderate to low impact.

Overlay supplies a wide range of chromium carbide and complex carbide overlay plates.

Typical standard formats are 5’ X 10’ and 6’ X 10’. Overlay thicknesses vary from 1/8” to ½” depending on the thickness of the base metal. Plates can also be cut to size, shaped and rolled according to customer specifications.

Typical standard formats are 5’ X 10’ and 6’ X 10’. Overlay thicknesses vary from 1/8” to ½” depending on the thickness of the base metal. Plates can also be cut to size, shaped and rolled according to customer specifications.

Overlay products provide a longer equipment life and increased production efficiency. Maintenance costs are reduced due to the extended service life and there is less downtime for equipment replacements.

Overlay products provide a longer equipment life and increased production efficiency. Maintenance costs are reduced due to the extended service life and there is less downtime for equipment replacements.

APPLICATIONS

Typical applications include dragline buckets, truck bed liners, shovel buckets, fan blades, loader buckets, housing liners, dozer skins, hopper liners, motor grade liners, skirt boards, scraper liners, transition chute liners, spiral conveyors, cement mill liners, wood de-barker liners, scroll liners.

THE ADVANTAGES

  • Very flat and smooth surface
  • Formable
  • Consistent hardness

THE MICRO STRUCTURES

The microstructure of OVERLAY is a mixture of high volume hexagonal

CHEMICAL COMPOSITION

DIMENSIONS

COLD FORMING

Moderate forming are available in all thickness. It is recommended that all forming should be done along with the direction of deposited. A very generous radius is required to successfully accomplish this. Suggestions of bending radius.

CUTTING

OVERLAY has a high chromium content, which makes it difficult to flame out. It only can be cut by Plasma; EDM; Water Knives. Experience has shown that it is a good practice to cut from the base plate side in order to avoid any of the high

WEAR TEST

Chute

If you need this abrasive plate material, please don’t hesitate to contact us : contact@steelindopersada.com